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CUSTOMER
Lumiere Pvt Ltd
PROJECT CATEGORY
ULTRASONIC PLASTIC WELDING
COMPLETED
2025-03-15T00:00:00
PROJECT BUDGET
3000000
PROJECT DESCRIPTION
Our Ultrasonic Spin Welding Machine is a high-performance solution designed for joining thermoplastic components using high-speed rotary friction. Ideal for circular parts, this machine delivers strong, clean, and consistent welds without the need for adhesives or external fasteners. Engineered for precision and durability, this system is perfect for a wide range of industries, including automotive, electrical, consumer goods, medical devices, and more. 🏭 Applications: Automotive filters and housings Electrical components Medical containers and closures Consumer appliance parts Plastic toys and enclosures
CUSTOMER REQUIREMENT
High-Strength Welds for circular plastic parts such as filter housings and sensor covers. Precise Control over torque, RPM, and weld depth to ensure consistency across production. User-Friendly Interface for quick job changeovers and operator-friendly programming. Custom Tooling for various part sizes with quick-change capability. Compact Design to fit within their existing production layout. After-Sales Support including operator training, warranty, and preventive maintenance guidance.
WHAT WE DID
Servo-Controlled System: We integrated a high-precision servo motor to ensure accurate control of rotation speed and torque for consistent weld strength. Digital Control Interface: Designed a touch-screen HMI panel with programmable welding parameters including speed, time, and pressure, allowing operators to switch jobs efficiently. Custom Tooling Fixtures: Developed interchangeable, application-specific tooling to handle multiple product types with minimal setup time. Space-Efficient Design: Engineered the machine with a compact footprint without compromising on stability and robustness. Real-Time Monitoring: Added safety interlocks and digital weld monitoring features to track weld cycles, reject faulty parts, and ensure quality assurance. On-Site Installation & Training: Our technical team provided complete on-site setup, operator training, and documentation support. Post-Sales Support: Delivered a comprehensive 1-year warranty, 24/7 service support line, and preventive maintenance plan for long-term efficiency.
RESULT
Completed
CUSTOMER
Lumiere Pvt Ltd
PROJECT CATEGORY
ULTRASONIC PLASTIC WELDING
COMPLETED
2025-03-15T00:00:00
PROJECT BUDGET
3000000
PROJECT DESCRIPTION
Our Ultrasonic Spin Welding Machine is a high-performance solution designed for joining thermoplastic components using high-speed rotary friction. Ideal for circular parts, this machine delivers strong, clean, and consistent welds without the need for adhesives or external fasteners. Engineered for precision and durability, this system is perfect for a wide range of industries, including automotive, electrical, consumer goods, medical devices, and more. 🏭 Applications: Automotive filters and housings Electrical components Medical containers and closures Consumer appliance parts Plastic toys and enclosures
CUSTOMER REQUIREMENT
High-Strength Welds for circular plastic parts such as filter housings and sensor covers. Precise Control over torque, RPM, and weld depth to ensure consistency across production. User-Friendly Interface for quick job changeovers and operator-friendly programming. Custom Tooling for various part sizes with quick-change capability. Compact Design to fit within their existing production layout. After-Sales Support including operator training, warranty, and preventive maintenance guidance.
WHAT WE DID
Servo-Controlled System: We integrated a high-precision servo motor to ensure accurate control of rotation speed and torque for consistent weld strength. Digital Control Interface: Designed a touch-screen HMI panel with programmable welding parameters including speed, time, and pressure, allowing operators to switch jobs efficiently. Custom Tooling Fixtures: Developed interchangeable, application-specific tooling to handle multiple product types with minimal setup time. Space-Efficient Design: Engineered the machine with a compact footprint without compromising on stability and robustness. Real-Time Monitoring: Added safety interlocks and digital weld monitoring features to track weld cycles, reject faulty parts, and ensure quality assurance. On-Site Installation & Training: Our technical team provided complete on-site setup, operator training, and documentation support. Post-Sales Support: Delivered a comprehensive 1-year warranty, 24/7 service support line, and preventive maintenance plan for long-term efficiency.
RESULT
Completed